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Powder Metallurgy Mcqs

Q:

External lubrication is not preferred for sizing, coining, and repressing.

A) True B) False
 
Answer & Explanation Answer: B) False

Explanation: Use of external lubricants (liquid or dry) is preferred for various post sintering operations like sizing, coining, and repressing and care should be taken to avoid retention of lubricant by the part which may interfere with further operations like plating.

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318
Q:

Which of the following changes do not occur on during recrystallization?

A) Pore shrinkage B) Phase changes
C) Grain shrinkage D) Precipitation
 
Answer & Explanation Answer: C) Grain shrinkage

Explanation: Recrystallization includes changes in the microstructure, phase changes, grain growth, precipitation and pore shrinkage.

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260
Q:

Doping of Ni in tungsten compacts is an example of _________

A) Activated sintering B) Reaction sintering
C) Microwave sintering D) Gas plasma sintering
 
Answer & Explanation Answer: A) Activated sintering

Explanation: The doping of Ni in tungsten compacts is an example of activated sintering. In activated sintering, the addition of a small amount of an alloying element called ‘doping’ increases the rate of densification to a great extent compared to the undoped compacts.

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165
Q:

Which of the following characteristic the ‘doping’ additive should not possess?

A) Segregate at the grain boundary B) Formation of low melting point phase
C) High atomic weight D) High solubility
 
Answer & Explanation Answer: C) High atomic weight

Explanation: To promote activated sintering, any additive must form a low-melting phase during sintering and also must segregate at the grain boundaries. The additive must also have a very high solubility for the base metal to promote the rapid diffusion of base metal through the additive phase.

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134
Q:

Which of the following characteristics does irregular shaped particles do not possess?

A) Reduced apparent density B) Good pressing properties
C) Good sintering properties D) Maximum flow rate
 
Answer & Explanation Answer: D) Maximum flow rate

Explanation: Irregularly shaped particles possess reduced apparent density and flow rate but good pressing and sintering properties. Spherical shaped particles possess maximum apparent density and flow rate but reduced pressing and sintering properties.

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134
Q:

SiN is prepared by _______

A) Reaction sintering B) Hot forging
C) Solid-state sintering D) Liquid phase sintering
 
Answer & Explanation Answer: A) Reaction sintering

Explanation: Reaction sintering may also involve heating in a gas atmosphere, which reacts with the powder compact resulting in the formation of the desired compound. A typical example is the production of reaction bonded SiN made by sintering green compact of Si powders in N2 atmosphere at 1,523 to 1,673 K for time up-to 70 hours.

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132
Q:

The initial free energy of the compact before sintering must be _______

A) Positive B) Negative
C) Zero D) Infinite
 
Answer & Explanation Answer: B) Negative

Explanation: Initially, the free energy of the system (compact) (dE) must be negative, that is, the free energy of solid-solid interfaces must have lower free energy than the solid-vapor interface. Thus, during sintering, the newly formed solid-solid interfaces (i.e. grain boundaries) replace the existing solid-vapor interfaces, thereby lowering the free energy of the system.

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125
Q:

________ transforms compacted mechanical bonds between powder particles into metallurgical bonds.

A) Sintering B) SHP
C) Mechanical alloying D) Metal Injection Molding
 
Answer & Explanation Answer: A) Sintering

Explanation: Sintering is defined as the heating of loose or compacted aggregate of metal powders below the melting point of base metal to transform it to a denser material by interparticle bonding and thus, sintering transforms compacted mechanical bonds between powder particles into metallurgical bonds.

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